Controls Engineer

Cooperidge Consulting Firm is seeking a Controls & Automation Engineer for a top ** Industrial Mining & Materials** leader in Detroit, MI.

This role is responsible for the design, implementation, and optimization of complex automated control systems within a high-capacity mining environment. The Engineer will develop centralized control architectures, integrate Human-Machine Interfaces (HMIs), and maintain a real-time Factory Information System to ensure operational transparency across the site. This is a technical, hands-on position requiring expertise in Allen-Bradley systems and a commitment to maintaining safety and reliability standards in a critical industrial setting.

Job Responsibilities

• System Design: Design and implement automated control systems featuring both automatic and manual override modes to ensure process continuity.
• HMI Development: Develop and integrate sophisticated Human-Machine Interfaces (HMIs) for real-time operator monitoring and system control.
• Information Architecture: Establish and maintain a site-wide Factory Information System providing real-time data access across the entire mining operation.
• System Integration: Provide advanced technical support for integrating standalone mechanical and electrical components into centralized SCADA control systems.
• Troubleshooting & Optimization: Maintain and optimize ** PLCs , variable frequency drives ( VFDs **), instrumentation, and critical network infrastructure.
• Capital Projects: Support the commissioning of new equipment and lead the technical execution of site-wide capital automation projects.
• Cross-Functional Reliability: Collaborate with maintenance and operations teams to ensure all automated systems meet strict safety, environmental, and quality standards.

Requirements

Education

• Bachelor’s degree in Electrical Engineering or a related technical field is REQUIRED.

Experience

• Minimum of five (5) or more years of experience in industrial controls and automation is REQUIRED.
• Deep proficiency with Allen-Bradley ControlLogix PLCs and ** PowerFlex drives **.
• Extensive experience with HMI platforms (PanelView, Wonderware, or Ignition) and SCADA systems.
• Strong background in industrial networking and Windows/VMware infrastructure.

Preferred Qualifications

• Knowledge of federal mining laws (**MSHA **) and mining methods.
• Experience with Computerized Maintenance Management Systems (**CMMS **).
• Background in the installation or maintenance of mine ventilation and material handling systems.

Skills & Requirements

• Schedule Flexibility: Ability to work flexible hours, including potential first or third shift support based on project commissioning and site needs.
• Communication: Superior cross-functional collaboration and technical troubleshooting skills.

Benefits

• Comprehensive health, vision, and dental insurance plans
• Life insurance coverage
• 401(k) retirement plan with company matching contributions
• Paid time off including vacation, sick leave, and holidays
• Opportunities for career growth and advancement