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Mechatronics and Additive Manufacturing Engineer

Broomfield, Colorado, United StatesRemoteFull-time

AI Summary

Designs and builds hardware, controls, and software for a 3D printer capable of handling energetic materials, including motion control, extrusion, sensors, and safety systems. A hands-on role blending robotics, controls, and startup development.

About this role

You will design and build the hardware,controls,and software stack required to print energetic materials safely and repeatably.This is a hands-on skunkworks role,part robotics engineer,part controls engineer,part startup builder.​

**Key Responsibilities **​

  • Design and build a prototype propellant 3D printer(extrusion or hybridsystem)​
  • Develop motion control systems(multi-axis gantry or robotic arm)​
  • Implement extrusion systems for high-viscosity,particle-loaded materials​
  • Write control software(Python/C++/embedded)for:Motion control;Deposition control;Process monitoring​
  • Integrate sensors(pressure,temperature,flow rate,vision systems)​
  • Develop closed-loop control for material flow and deposition quality​
  • Collaborate with chemist to match material properties to hardware capabilities​
  • Ensure system safety for energetic material handling​

Requirements

Requirements:

  • B.S./M.S.in Mechatronics,Mechanical Engineering,Robotics,or similar​
  • 5–12+years experience in robotics,automation,or additive manufacturing systems​

Strong experience with:​

  • Motion systems(stepper/servo control)​
  • Embedded systems and control loops​
  • Software development(Python,C++,ROS,or similar)​
  • Experience building custom hardware systems from scratch​

**Preferred Qualifications **​

  • Experience with Direct Ink Writing(DIW),paste extrusion,or slurry-based AM​
  • Experience with high-viscosity or particle-filled materials​
  • Familiarity with industrial robotics or CNC systems​
  • Experience in hazardous or controlled environments​

Skills

C++Closed-loop ControlControl SoftwareDIW / Paste Extrusion / Slurry-based AMEmbedded ProgrammingEmbedded SystemsExtrusion SystemsFlow Rate SensorsHardware IntegrationHigh-viscosity MaterialsMotion ControlMulti-axis GantryParticle-filled MaterialsPressure SensorsProcess MonitoringPythonRobotic ArmROSSensor IntegrationSoftware DevelopmentStepper/servo ControlTemperature SensorsVision Systems

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