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Posted 6 days ago

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Senior Manager/Associate Director, MSAT/Process Characterization and Validation Readiness (AAV)

New York, New YorkHybridFull-time

AI Summary

Leads AAV process characterization, technology transfer, control strategy development, and PPQ readiness for Sf9/baculovirus and HEK platforms; partners with CMC and CDMO teams to ensure late-stage manufacturing robustness and validation readiness.

About this role

Role Summary

The Senior Manager/Associate Director, MSAT/Process Characterization and Validation Readiness will lead AAV process characterization, technology transfer, control strategy development, and PPQ readiness activities across Sf9/baculovirus and HEK-based manufacturing platforms. This role will partner closely with internal CMC functions and CDMOs to ensure late-stage manufacturing processes are robust, well characterized, and ready for clinical and commercial execution.

Primary Responsibilities

  • Lead risk-based process characterization strategies and studies for AAV manufacturing processes using Sf9/baculovirus and HEK-based platforms
  • Evaluate process robustness, critical process parameters, process performance, and product quality attributes to support control strategy development
  • Translate development, engineering, and manufacturing data into technical conclusions that support validation readiness, PPQ planning, and regulatory documentation
  • Partner with Process Development, Analytical Development, Manufacturing, Quality, Regulatory, and CDMO teams to align study design, execution, documentation, and deliverables
  • Support technology transfer, manufacturing readiness, FMEA activities, comparability assessments, and process validation planning
  • Author and review protocols, reports, technical summaries, regulatory sections, batch record inputs, and manufacturing support documents
  • Lead technical troubleshooting and continuous improvement activities as appropriate
  • Required Skills & Qualifications

  • Advanced degree in biochemical engineering, bioprocess engineering, molecular biology, cell biology, biotechnology, or related discipline; Master’s with a minimum of 7 years relevant experience or PhD with a minimum of 5 years relevant experience
  • Experience in viral vector, gene therapy, biologics, or advanced therapy process development required; AAV experience strongly preferred
  • Demonstrated experience with process characterization, process optimization, scale-up, scale-down models, technology transfer, and validation-readiness activities
  • Working knowledge of upstream and/or downstream AAV manufacturing processes, including Sf9/baculovirus, HEK-based production, bioreactor operations, TFF, chromatography, or formulation preferred
  • Understanding of DoE, Stage 1 Process Design, Stage 2 Process Qualification, PPQ, CPV, validation strategy, and BLA/PAI readiness preferred
  • Strong understanding of process parameters, CQAs, control strategy development, risk assessments, and late-stage CMC decision-making
  • Experience authoring and reviewing technical protocols, reports, regulatory documentation, and manufacturing support documents
  • Demonstrated ability to lead cross-functional work, manage priorities, communicate clearly, and collaborate effectively with internal teams and CDMOs.
  • Skills

    AAVBaculovirusBLACMCControl StrategyCPVDOEFMEAHEKPAIPPQProcess CharacterizationRisk AssessmentSf9Stage 1 Process DesignStage 2 Process QualificationTechnology TransferTroubleshootingValidation Readiness

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