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Posted 2 months ago

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Senior Mechanical Design Engineer

Palo AltoOn-siteFull-time

AI Summary

Senior Mechanical Design Engineer leads design of drivetrain components, gears, motors, and actuators, develops 3D models, verifies with testing, and collaborates with electrical and supplier teams to deliver next-gen light EV platforms.

About this role

About ALSO.

We’re ALSO, an electric mobility company originally conceived as a part of Rivian. We’re a passionate team of builders, dreamers, doers and innovators, focused on creating entirely new (not to mention, innovative and delightful) vertically integrated, small EVs designed to meet the global mobility challenges of today and tomorrow. Our mission is to inspire everyone to ride ALSO—replacing many local car, truck and SUV miles with ones on vehicles that are more affordable, more enjoyable and 10-50x more efficient.

ALSO is looking for a Senior Mechanical Design Engineer to support the Drivetrain and Actuators Team developing structures, motors, geartrains and integrating these to our next generation vehicles

What You Will Do

  • Design, develop, and test components in drivetrain and actuators for light electric vehicle platforms

  • Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies

  • Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, and fasteners

  • Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs

  • Coordinate validation efforts with Tier 1 and Tier 2 suppliers

  • Develop and execute design verification plans and reports (DVP&R)

  • Lead and maintain design failure mode and effects analyses (DFMEAs)

  • Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality

What You Will Bring

  • Design experience within drivetrain components including gears, bearings, castings, electric motors, thermal systems, and low voltage interconnects

  • Strong foundation in material properties, heat treatment, statics, and dynamics

  • Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)

  • Strong knowledge of GD&T and tolerance stack-up analysis

  • Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

The salary for this position ranges from $180,000 - $210,000 depending on experience, location, and qualifications. This role will be based out of Palo Alto, CA.

Why ALSO.

We’re passionate about helping the world find a better way to get there—wherever it is you’re headed.

We’re located in the heart of Silicon Valley and have brought together a world-class team from some of the biggest brands in the technology, automotive, cycling, outdoor recreation and retail spaces.

Together we’re working hands-on to imagine, design and build an entirely new solution to a global set of transportation challenges.

Skills

3D/2D CADAbaqusAnsysBearingsBOM StructuringCAE ToolsCATIA V5CATIA V6Deviation ProcessesDFMEADie CastingDVP&RElectric MotorsElectromechanical DesignEngineering ChangesFastenersGD&TGear TrainsHyperWorksInjection Molded PlasticsPCBAs IntegrationPLM SystemsSheet MetalStructural DesignThermal SystemsTolerance Stack-up AnalysisWire Harnesses Integration

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