Executive Recruiting Group
Posted 1 month ago
Senior Propellant Chemist
Broomfield, Colorado, United StatesOn-siteFull-time
AI Summary
Senior Propellant Chemist leads formulation and testing of printable energetic materials for additive manufacturing, focusing on binder chemistry, rheology, curing, and propellant performance for extrusion or hybrid printing.
About this role
We are developing novel methods for additively manufactured(3Dprinted)rocket propellants.This role will lead formulation of printable energetic materials,focusing on binder chemistry,rheology,curing,and energetic performance for extrusion or hybrid additive processes.
**Key Responsibilities **
- Develop printable propellant formulations(AP/HTPB,GAP,or alternative binders)
- Engineer rheology for extrusion,DIW(Direct Ink Writing),or hybrid AM processes
- Formulate metalized systems(Al,boron)compatible with printing
- Optimize viscosity,cure kinetics,and green strength
- Define safe handling,mixing,and printing protocols for energeticmaterials
- Conduct small-batch mixing,casting,and printed sample evaluation
- Perform burn rate characterization,strand burner testing,andmechanical testing
- Collaborate with mechatronics engineer to co-design material+printer architecture
- Support scaling from lab-scale to prototype production
Requirements
Required Qualifications
- B.S./M.S./PhD in Chemistry, Chemical Engineering, Materials, or Energetics
- 5–12+years experience in solid rocket propellants or energetic materials
- Deep expertise in binder systems (HTPB, GAP, polybutadienes, or novel polymers)
- Experience with rheology, cure chemistry, and polymer formulation
- Hands-on experience with mixing, casting, and energetic lab work
Preferred Qualifications
- Experience with additive manufacturing of viscous materials (inks,slurries, pastes)
- Experience with nano/micro metal particles (Al, boron)
- Familiarity with printable energetic composites or DIW processes
- Background in energetic safety (ATF, OSHA, DoD standards)
Skills
Binder SystemsBurn Rate CharacterizationCure ChemistryDirect Ink Writing (DIW)ExtrusionGAPGreen StrengthHTPBMechanical TestingPolymer FormulationPrintable Energetic MaterialsRheologySafety ProtocolsStrand Burner TestingViscosity Optimization
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