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Research Innovations

Posted 4 months ago

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SkillBridge Assembly & Test Technician (EWS110)

AlexandriaOn-siteInternship

AI Summary

Assembly & Test Technician focusing on prototype hardware, soldering, harnessing, and field testing within a SIGINT/EW lab environment. Supports manufacturing, validation, and lab operations for sensitive hardware.

About this role

Position Title: Assembly & Test Technician
Location: Alexandria, VA
Clearance Requirement: Secret, TS-SCI preferred
Employment type: Skillbridge Internship

Research Innovations, Inc. (RII) is breaking through the big, slow, status quo with transformative technology that fundamentally changes and improves the world. We develop cutting-edge software for all levels of the government and military. Using agile development practices and user-centered design, we create innovative software solutions for complex real-world problems.

RII is seeking a transitioning service member to join our SIGINT/EW team as a SkillBridge Intern to prototype and produce hardware that solves unique, real-world problems. You will work directly in the lab alongside engineering leads to bridge the gap between initial prototypes and field-ready units.
You will be expected to support high-stakes manufacturing processes and uphold strict quality controls to support one of RII's most successful core values: Get s#it done.

This position requires a Secret clearance with a Top Secret with SCI preferred.

WHAT YOU WILL BE DOING

  • Advanced Assembly & Soldering
  • Component Level Work: Perform precision through-hole and surface mount (SMT) component soldering.
  • Reflow & Repair: Execute hot air or hand solder rework for component replacement or prototype adjustments.
  • Cable & Harnessing: Build and inspect high-reliability wire harnesses and cable assemblies, including MIL-Spec connectors and RF cabling.
  • Terminations: Execute professional wiring crimping and shield termination on RF cables to prevent signal interference.
  • Ruggedization: Contribute to the ruggedization of hardware to withstand impact, vibration, heat, and salt water.
  • Field Testing & Validation
  • External Testing: Transport sensitive equipment to outdoor environments for real-world validation.
  • Test Execution: Follow pre-defined test steps and protocols to verify manufacturing quality and system performance.
  • Documentation: Accurately record and document the results of field tests to support engineering iterations.
  • Lab Upkeep & Operations
  • Lab Organization: Manage daily lab organization and upkeep to ensure a safe, efficient, and professional workspace.
  • Inventory Management: Track incoming inventory and source integration pieces to keep lab operations running smoothly.

    • WHAT YOU HAVE DONE

  • Must have prior experience in Aerospace, Defense, Military Avionics, or Satellite/UAV manufacturing.
  • Experience in manufacturing small form factor electronics or cable assembly.
  • Strong familiarity with military standards (MIL-STD), ruggedization processes, and environmental protection (waterproofing, corrosion resistance).
  • Demonstrated ability to build complex wire harnesses and terminate RF connectors.

    • EVEN BETTER

  • Current or prior certification in IPC-J-STD-001 (Soldering) and IPC/WHMA-A-620 (Cable & Wire Harness).
  • Experience with a variety of prototyping equipment including 3D printing and Laser cutting.
  • Understanding of different materials and coatings for specific applications, such as impact or salt water corrosion.
  • Background in high reliability/low volume environments.
  • #LI-TC1

    • Skills

    3D PrintingCable HarnessingCorrosion ResistanceCrimpingEnvironmental ProtectionField TestingHigh Reliability/low Volume ManufacturingInventory ManagementIPC-J-STD-001 (certification)IPC/WHMA-A-620 CertificationLab OrganizationLaser CuttingMIL-spec ConnectorsRework (hot Air/hand Solder)RF CablingRF TestingRuggedizationShield TerminationSoldering (through-hole & SMT)Test DocumentationWaterproofing

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