Electrical Controls & Automation Engineer

TPC Packaging Solutions is seeking an experienced Electrical Controls & Automation Engineer to support the design, development, and implementation of innovative automation and robotic solutions.

• Collaborate with cross-functional teams to define electrical requirements and specifications for robotic systems to deliver automation projects on time.

• Design and develop electrical systems, including motor control, power distribution, and sensor integration, for automated manufacturing equipment and robotic platforms.

• Develop electrical schematics, wiring diagrams, control panel layouts, and supporting documentation using CAD software.

• Integrate sensors, drives, robotics, and other automation technologies into new and existing manufacturing processes.

• Lead testing, troubleshooting, and validation of electrical components and systems.

• Analyze system performance and troubleshoot, program, and optimize PLCs, HMIs, motor controls, and automation systems to improve equipment reliability, efficiency, and overall operational performance.

• Stay current on emerging technologies and industry trends in robotics, controls, and industrial automation.

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or a related field required; Master’s degree preferred.

• 7+ years of experience in industrial automation, robotics, controls engineering, or related fields.

• Proven experience in robotics and automation, with a focus on electrical system design and integration. Experience with FANUC robot programming a plus.

• Proficiency with PLC programming and controls platforms, including Allen-Bradley Studio 5000 and Connected Components Workbench (CCW).

• Experience with electrical schematic design software such as EPLAN, AutoCAD Electrical, SkyCAD, or similar platforms.

• Strong understanding of control systems, motor controls, AC/DC drives, VFDs, sensors, signal processing, and data acquisition.

• Experience with HMI development and visualization software, preferably Allen-Bradley FactoryTalk.

• Working knowledge of industrial safety systems, including safety relays, light curtains, dual-channel safety circuits, and machine safety standards.

• Experience with programming languages such as C/C++, Python, or other automation-related languages is preferred.

• Excellent problem-solving, communication, and collaboration skills with a strong attention to detail.