Posted 3 days ago
Process/Maintenance Technician - Afternoon Shift
AI Summary
Develops and maintains injection molding processes and equipment on the afternoon shift, commissions new machinery, trains employees, and performs mechanical and electrical repairs on molding machines, robots, and auxiliary systems.
About this role
Major Responsibilities:
• Develop and maintain best practice injection molding process, target parameters to improve cycle time while maintaining high quality standards.
• Ensure that all production processes are established, benchmarked, backed up and maintained and that all molding employees are trained
• Commissioning of new equipment: robots, IMMs, molds achieving forecasted cycle times
• Fostering a working environment that is fair and equitable and promotes sharing learning and training.
• Suggest tool design modification to run tools faster with reliable process.
• Following and complying with Cube Management System (CMS)
Required Duties:
• Ensure all machines are running to master process and communicate when master process is deviated.
• Maintain the process standards in which all parts are manufactured.
• Maintain best possible injection molding process parameters and cycle times.
• Communicate with previous and next shift to understand any technical or quality issues.
Maintenance Responsibilities:
Injection Molding Machinery
• Diagnose, repair, and maintain hydraulic, hybrid, and electric injection molding machines.
• Troubleshoot issues related to hydraulic circuits, pumps, valves, leaks, pressures, and actuators.
• Identify and repair electrical faults, including sensors, relays, heaters, thermocouples, limit switches, and safety interlocks.
• Maintain and repair clamp systems, ejector systems, platen alignment, tie-bars, lubrication systems, and mechanical wear components.
• Perform preventative maintenance (PM) inspections and complete required documentation.
• Inspect and maintain barrel assemblies, heater bands, wiring, and cooling channels.
Robotics & Automation
• Perform adjustments and repairs to end-of-arm tooling (EOAT).
• Diagnose robot I/O issues and perform minor program edits for recovery.
• Maintain and troubleshoot downstream automation equipment such as conveyors, separators, and handling systems.
Auxiliary Equipment
• Maintain and troubleshoot auxiliary equipment, including resin dryers and loaders, blenders, grinders, temperature control units (TCUs), chillers, and hot runner temperature controllers.
• Inspect and repair water, air, and vacuum lines associated with molding operations.
General Maintenance
• Read and interpret blueprints, mechanical drawings, wiring diagrams, and hydraulic schematics.
• Perform mechanical repairs using machine tools such as grinders, drill presses, and lathes (as required).
• Follow all safety rules, SOPs, and lockout/tagout procedures.
• Install, maintain, troubleshoot, and repair stationary industrial machinery and mechanical equipment.
• Provide support on facility-related projects and preventative maintenance tasks.
Education and Experience:
• Minimum five (5) years of experience in direct/indirect supervision and injection molding ma-chine processing to produce molded parts.
• University Degree in Mechanical Engineering and/or accredited mold making program or relevant College Technical Certification
• Minimum three (3) years of experience using Lean Manufacturing methodologies, i.e. SMED (Single Minute Exchange of Die)
• Minimum three (3) years of experience developing Continuous Improvements in production processes.
• Demonstrated hands-on leadership and coaching abilities – able to demonstrate several examples of empowering, developing and motivating people
• Working knowledge of pneumatics and hydraulics
• Basic tooling background an asset
• Must have computer skills (Microsoft Office experience required)
• Experience in crane, scissor lift and forklift an asset
Soft Skills
• Problem solving - the individual identifies and resolves problems in a timely manner and gathers and analyzes information skillfully.
• Interpersonal Skills - the individual maintains confidentiality, remains open to others’ ideas, and exhibits willingness to try new things.
• Oral communication - the individual speaks clearly and persuasively in positive or negative situations, group presentations and meetings.
• Written Communication - the individual edits work for spelling and grammar, presents numerical data effectively and is able to read and interpret written information.
• Planning/organizing - the individual prioritizes and plans work activities, uses time efficiently and develops realistic action plans.
• Quality control - the individual demonstrates accuracy and thoroughness and monitors own work to ensure quality.
• Adaptability - the individual adapts to changes in the work environment, manages competing demands and is able to deal with frequent change, delays or unexpected events.
• Dependability - the individual is consistently at work and on time, follows instructions, responds to management direction, and solicits feedback to improve performance.
• Safety and security - the individual actively promotes and personally observes safety and security procedures and uses equipment and materials properly.
Hourly Rate: $40
Afternoon Shift: Monday to Friday 3:30PM - 12:00AM
Benefits
- Extended dental, health and vision coverage upon completion of 3 month probationary period.
- RRSP Program: Eligible to participate after 3-month probationary period.
- Quarterly Bonus: Eligible to participate after 3-month probationary period.
- Free on-site parking.
Skills
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