Posted 3 months ago
Production Manager
AI Summary
Production Manager responsible for end-to-end lubricant blending, filling/packaging, dispatch, EHS leadership, quality gates, and continuous improvement to deliver compliant products on time and at target cost.
About this role
We are looking to hire a talented and passionate Production Manager (ALS Lubricants) for one of our Clients based in Tanzania. Must have previous local experience.
Work Purpose: Own end-to-end blending, filling/packaging, and dispatch to deliver safe, compliant, on-spec lubricants at target cost and OTIF.
Key responsibilities:
● Plan daily/weekly blending & filling schedules vs. demand; manage tank farm and base oil/additive reconciliation.
● Lead EHS (PTW/LOTO), 5S, toolbox talks, near-miss reporting; drive a zero-harm culture.
● Ensure in-process & FG quality gates with Lab; manage NCRs/CAPA and customer complaints.
● Improve throughput, yield, and OEE; minimize changeovers/flush losses (SMED mindset).
● Coordinate preventive maintenance, spares, and utilities uptime with Engineering.
● Implement & enforce SOPs, batch records, line clearance; train and certify operators.
● Control inventories (base oils, additives, packaging); prevent contamination & mix-ups.
● Prepare daily/weekly MIS; support ISO 9001/14001/45001 audits and customer audits.
● Support NPI: treat-rate trials, pilot blends, first-article runs, and ramp-up plans.
Requirements
● BSc/BEng in Chemical/Mechanical/Industrial Engineering (or equivalent).
● 6–10 years in lubricants blending/packaging or related process manufacturing, incl. 3+ years leading shifts/lines.
● Hands-on with blending kettles, tank farm operations, flexitank/IBC offloading, filling/labeling lines.
● Working knowledge of API/SAE/ACEA specs and line changeover/flush best practices.
Skills (hard & soft)
● Production planning, OEE, SMED, RCA (5-Why/Fishbone); strong EHS & quality mindset.
● Clear SOP/documentation; shop-floor leadership; Excel/ERP (SAP/Odoo) literacy; basic MOC.
● Collaboration with QC, Maintenance, SCM, and Sales.
Nice-to-have
● Start-up/greenfield experience; ISO implementation; English/French/Swahili fluency.
Benefits
Housing
Transportation
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Skills
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