Sr. Surface Modeler

We’re seeking a highly experienced Senior Surface Modeler to lead the creation of high-quality 3D models in a collaborative environment with other stakeholder organizations inside Zone 5 – primarily ME and Aero. Primary responsibilities are in creation of master OML definitions of air vehicles and vehicle components (internal and external), and then taking those master OMLs and breaking them down into detailed composite solid models for manufacture. This role is ideal for someone with deep experience in aircraft design, surface modeling, and detail design.  Extensive experience in Class-A surface modeling and composite detail design are the most important attributes. Applicants who have experience in technical surfacing in automotive studio environments or industrial design studios are encouraged to apply, even if lacking aerospace experience. Open to onsite at our HQ in San Luis Obispo, CA or Remote.

Responsibilities:

• Create primary aero surfaces for prototype and production non-manned aircraft

• Detail design of composite structures

• Develop accurate 3D surface models of aircraft from scan data and reference materials 

• Collaborate with engineering and design teams to ensure models meet technical and aesthetic standards 

• Create high-quality 3D renderings, animations, and visualizations for internal and external use 

• Execute branding, presentation materials, and general design tasks as needed 

Qualifications:

• Bachelor’s degree in Industrial Design, or related field (OR equivalent experience) 

• 8-12+ years of experience in 3D surface modeling, ideally in aerospace, defense, automotive, or product design .

• Proficiency with tools such as Rhino, Alias, NX or equivalent CAD and rendering software .

• Strong understanding of surface continuity, geometry optimization, and high-quality visualization techniques with an emphasis on minimal model size and clean surface patches.

• Experience with aircraft or UAV design (preferred)