Sr technical lead - FF ASC IE
AI Summary
Senior technical lead responsible for PLC programming, vision system troubleshooting, MES and robot operations, breakdown management, and spare parts coordination in an automotive/electronics manufacturing environment.
About this role
Sr technical lead - FF ASC IE
1. PLC Programming & Controls
- Advanced programming, troubleshooting, and modification of PLC programs.
- Hands‑on experience with PLCs & Servo actuators, drives, motors, and electrical systems
2. Vision Systems
- Programming and troubleshooting of industrial camera controllers of Keyence & Cognex
3. MES Support, Digitalization & ABB Robot Operations
- Ensure smooth functioning of MES on the shop floor.
- Perform basic troubleshooting for MES‑machine connectivity issues; Support accurate data capture for production, quality, and machine performance; Contribute to digital documentation, traceability, and reporting.
- Support basic robot movement, teaching points, and path correction; Safely operate robot programs using FlexPendant. Handle I/O for grippers and sensor signals; Troubleshoot simple robot faults to ensure continuity of automation.
4. Breakdown& Preventive Management
- Attend and troubleshoot machine breakdowns in shifts to ensure minimum downtime.
- Provide immediate containment actions and document breakdowns in MIS; Perform root cause analysis and prepare permanent corrective action reports.
- Plan and execute Preventive Maintenance (PM) schedules; Conduct predictive maintenance and equipment health checks.
- Work towards continuous improvement and zero‑breakdown culture.
5. Spare Parts & Vendor Management
- Maintain and procure spares as part of the Spare Part Management system; Coordinate with Purchase and Suppliers for SC/PO/payment follow‑ups and deliveries.
- Track and manage R&M budget and annual maintenance calendar.
Qualifications
Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics, or related field with 6–10 years of experience in machine maintenance & automation. Experience in automotive/electronics/precision manufacturing (preferred). Technical expertise in PLC Programming, LabVIEW Programming, MES Integration & Digitalization. Strong problem‑solving and decision‑making skills, Planning and organizing (resource management & forecasting), Initiative‑taking and innovation mindset, Effective communication and escalation management, Teamwork, collaboration, and conflict management
Additional Information
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Skills
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