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Senior HTS Magnet Cryogenics Engineer

KearnyOn-siteFull-time

AI Summary

Lead thermal and cryogenic design for next-generation HTS magnet systems and test facilities, bridging HTS coil performance with complex cryogenic cooling circuits and thermal isolation.

About this role

About Thea Energy:
Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future.
Position Overview:
We are seeking an experienced Senior HTS Magnet Cryogenics Engineer with at least 8 years of hands-on expertise to lead the thermal and cryogenic design of next-generation High-Temperature Superconducting (HTS) magnet systems and associated test facilities. You will bridge the gap between HTS coil performance, complex cryogenic cooling circuits, and thermal isolation to deliver reliable high-field magnet systems.

Key Responsibilities:

  • Design, model, and integrate cryogenic cooling systems (conduction-cooled, cryo-fluid loops, or liquid helium/nitrogen systems) for HTS magnet assemblies.
  • Perform thermal, fluid, and structural FEA modeling (e.g., ANSYS, COMSOL) to optimize temperature profiles, cooling margins, and quench behavior.
  • Select, specify, and procure cryogenic hardware, including cryocoolers, thermal straps, current leads, vacuum vessels, and instrumentation.
  • Lead cryogenic testing, commissioning, and validation of HTS magnet prototypes from 20K up to 77K environments.
  • Troubleshoot thermal leaks, vacuum degradation, and cryogenic system integration issues during test campaigns.
  • Mentor junior engineers and collaborate directly with magnet designers, electrical engineers, and manufacturing teams.
  • Required Qualifications:

    Experience:
  • 8+ years of dedicated professional experience in cryogenic engineering, specifically applied to superconducting magnet systems (HTS preferred; LTS with strong HTS understanding is considered).
  • Education:
  • Bachelor’s or master’s degree in mechanical engineering, Aerospace Engineering, Applied Physics, or a related field (Ph.D. preferred).
  • Technical Skills:
  • Deep expertise in vacuum technology, and low-temperature material properties.
  • Proven experience in cooling superconducting magnets – MRI, accelerators or fusion systems
  • Proven experience with cryogenic refrigeration systems (Gifford-McMahon, Pulse Tube, or Stirling cryocoolers or large cryoplants).
  • Proficiency in thermal simulation software (ANSYS, COMSOL, or Thermal Desktop) and CAD systems (SolidWorks or NX).
  • Practical laboratory experience with cryogens (LN_2, LHe), vacuum leak detection, and sensor integration (cernox, thermocouples).
  • Preferred Qualifications:

  • Experience with HTS tape technologies (2G REBCO) and quench protection thermal modeling.
  • Hands-on design of high-current thermal leads (binary or HTS lead assemblies).
  • Background in building cryogenic test facilities for fusion energy, MRI/NMR systems, high-energy physics, or aerospace HTS applications.
  • Company Benefits:

  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO
  • Skills

    AnsysCernox SensorsCOMSOLCryocoolersCryogenic EngineeringCurrent LeadsFEA ModelingGifford-McMahonHTS Magnet SystemsLiquid HeliumLiquid NitrogenNxPulse TubeQuench ProtectionSolidWorksStirling CryocoolersThermal SimulationThermal StrapsThermocouplesVacuum Leak DetectionVacuum Technology

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