
Posted 19 days ago
Senior IC Packaging Process Engineer
AI Summary
Leads adhesive and bonding process development for advanced FCBGA packaging, running DOE-based material qualification, failure analysis, and supplier collaboration to support ASIC package production at OSAT sites.
About this role
At NVIDIA, we are committed to delivering exceptional solutions in a wide range of sectors, and we are looking for engineers who share our passion and dedication to making a difference in the world through their inventions. As a Senior Package Engineer, you will work closely with SI, layout, and ASIC design teams to develop complex, top-of-the-line ASIC packages. You will be responsible for planning schedules, resolving costs, packaging, manufacturing, and electrical design issues.
What you'll be doing:
- Lead adhesive and bonding process development for advanced FCBGA packaging, including surface preparation, surface coatings and process optimization for applications requiring optical alignment and high dimensional stability.
- Design and execute Design of Experiments (DOE) for adhesive material qualification, process window definition, and process optimization including failure analysis.
- Evaluate and qualify new materials (adhesives, encapsulants, underfills) from vendors including characterization of cure chemistry, thermal stability, and mechanical properties
- Define and own incoming material acceptance criteria and statistical process control (SPC) thresholds for production readiness
- Collaborate with partners and material suppliers to resolve process escapes, drive 8D corrective actions, and align on specification requirements
- Prepare process documentation, assembly specs, and material qualification reports
- Monitor and analyze production data to identify process trends, drive yield improvements, and ensure ongoing process control across OSAT manufacturing sites.
What we need to see:
- B.Sc. or M.Sc. in Materials Science, Chemical Engineering, or a related field
- 7+ years of experience in process engineering, with hands-on expertise in adhesive process development.
- Proven experience with failure analysis techniques: cross-sectioning, SEM/EDX, optical microscopy, DSC, TGA, and FTIR
- Willingness and ability to travel internationally approximately 30% of the time to support OSAT partners, supplier qualifications, and on-site failure investigations
- Ability to work independently in a fast-paced, multi-program environment
- Curious and creative problem solver as well as organized and multi-tasker
- Team oriented, able to move and motivate peers. Strong interpersonal skills (verbal and written)
- High awareness of quality, manufacturability and project schedule
Ways to stand out of the crowd:
- Proven record in packaging development
- Background in semiconductor manufacturing processes and optical systems
Skills
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